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thyssenkrupp Products by Business Areas

Components Technology

ThyssenKrupp Components Technology India

We are a global producer of high-tech components for the automotive industry and mechanical engineering, leveraging our expertise of assembly technology, in the areas of forging operations and cold-forging processes. Combined with the mechanical processing and the competence for complex assembly we have the production know-how for high-performance components along the entire value chain.

Engine Components

Our leading position in the worldwide crankshaft market is the result of constant efforts to improve our products and processes. We are not interested in short-lived successes, but in building a solid basis upon which expertise and partnership can flourish.

We produce machined crankshafts for midrange diesel engines in medium and heavy commercial vehicle applications.

Slewing Bearings

Rothe Erde® slewing bearings are machine elements which absorb all axial and radial forces and the resulting tilting moments in a single self-retaining and ready-to-install bearing unit.

Their low profile and an excellent weight/performance ratio, open centre, and the possibility of an integrated gearing make Rothe Erde® slewing bearings ideal structural components.

We manufacture a comprehensive range of slewing bearings with the widest scope of designs.

In India, we manufacture single row and double row ball and roller bearings between 0.5m – 4.0m diameter.

Undercarriages

Our team of engineers can help you choose or design the most effective and efficient solution to your specific undercarriage need. We can help you reduce development and engineering time, tooling expenses and facility costs, while adding value to your business.

Superior engineering, innovative technology, comprehensive know how and state-of-the-art manufacturing guarantee the total quality of the products and services offered to you. Custom made solutions and project-engineering support is available upon request.

Our product range includes undercarriage systems and components for tracked earthmoving machinery, e.g. mining, forestry and agricultural machinery, excavators and earthmovers.

  • Track Shoes: Hot rolled, cast and hot forged shoes
  • Idlers: Cast, forged and fabricated types, low temperature (-50ºC) version
  • Rollers: Single, double and inner flange rollers, low temperature (-50ºC) version
  • Track chains: Dry, sealed & greased, sealed & lubricated, heavy duty version
  • Sprockets: Weld-on-rim, bolt-on-rim, full hub
  • Special applications UC for large conveyors, pipeline handling, pavers, milling machines, logging equipment, directional drills, mining equipment

Elevator Technology

ThyssenKrupp Elevator Technology India

The Elevator Technology Business Area brings together the Group's global activities in the area of passenger transportation systems. Its range includes passenger and freight elevators, escalators, moving walks, passenger boarding bridges as well as stair and platform lifts. In addition to systems for the volume market, the portfolio also includes custom solutions as well as service, maintenance and modernization packages precisely tailored to customer requirements.

Elevators & Escalators

Our wide range of products includes:

Elevators

  • Traction elevators
  • Hydraulic elevators
  • Service/Freight elevators

Innovations - TWIN System

  • High speed double deckers

Escalators

  • Escalators for all applications

Moving walks

  • Moving walks for all applications

Innovations

  • iwalk
  • Turbo Track

Our customized service and modernization solutions offer our customers, the freedom to combine packages and products that brings the latest technology at an optimum price.

Key projects/Clients

Public Infrastructure

  • Kolkata Railway Metro, India’s first metro line – 22 escalators
  • Delhi International Airport T3, India (Asia’s longest moving walk) – 71 elevators, 34 escalators, 92 moving walks and 57 PBB‘s
  • Kempagowda International Airport, Bangalore - 45 elevators, 33 escalators, 6 moving walks, Of which 2 iWalk systems, 6 passenger boarding bridges

Residential

  • Elanza, Mumbai – 12 elevators (speed up to 3.5m/s. Travel height up to 120 m. Stops up to 39)
  • Palm Beach Residency: 38 elevator, Speed up to 2.5 m/s, Travel height up to 98.5 m, Stops up to 30

Commercial

  • GYS Vision, Gurgaon - 35 elevators (speed up to 4m/s and 27 stops travel height up to 127 m, DSC)
  • Times Square - 14 elevators of which 10 with glassed cabins, Speed up to 1.75 m/s
  • Travel height up to 40 m, Stops up to 13
  • Sigma IT Park - 6 passenger elevators including 2 capsule elevators, Speed up to 1.75 m/s, Travel height up to 42 m, Stops up to 11

Retail

  • Mall of India, Noida, Delhi - India’s largest retail mall - 22 elevators, 69 escalators and 6 moving walks
  • Ascendas Park Square Mall - 8 elevators, Speed up to 1.75 m/s, 20 escalators

Hotels

  • Sheraton, Bangalore - 10 elevators (speed up to 2.5 m/s and 20 stops, travel height up to 70m)
  • JW Marriott, Kolkata - 18 elevators, Speed up to 3.50 m/s, Travel height up to 105 m, Stops up to 30

Industrial Solutions

ThyssenKrupp Industrial Solutions India

A full range of specialist engineering and construction services and a ship-building history stretching back centuries are the strengths of Industrial Solutions. High-quality engineering is at the center of our success. Global project management skills, first-class system integration expertise, reliable procurement and supplier management, and a service offering meeting the highest standards form the basis for lasting customer satisfaction. We combine our plant engineering and construction expertise to offer our customers even more: Engineering Excellence³.

Open Cast Mining & Bulk Material Handling

Our product range includes:

  • Bucket wheel excavators • Screens
  • Spreaders • Apron Feeders
  • Mobile transfer conveyors • Paddle Feeders
  • Mobile crushing plants • Wagon Tipplers
  • Transport crawlers • Twin Wagon Tipplers
  • Crawler Mounted Trippers • Wagon loading systems
  • Stackers • Pipe Conveyors & Long Distance Conveyors
  • Reclaimers • Shiftable Conveyors
  • Stacker cum Reclaimers • Conveyor components like idlers, pulleys
  • Circular Stacker cum Reclaimers • Gearless pulleys
  • Crushers • Port handling systems
  • Sizers
  • Screens
  • Apron Feeders
  • Paddle Feeders
  • Wagon Tripplers
  • Twin Wagon Tripplers
  • Wagon loading systems
  • Pipe and Conveyors & Long Distance
  • Shiftable Conveyors
  • Conveyor Components like idlers
  • Gearless pulleys
  • Port handling systems
  • Wagon loading sysApron Feeders
  • Apron Feeders
  • Paddle Feeders
  • Apron Feeders

Key Projects/Clients

We have been fortunate to be associated with country’s leading public sector units including NLC, NTPC, BHEL, DVC, NALCO, NMDC, IOCL, VSP & various state electricity boards for their special mining machines, coal and bulk material handling projects.

We are also associated with private sector companies like Reliance Industries Ltd, Jindal Power Ltd, Adani, Coastal Gujarat Power Ltd, Tata Power Ltd, Coastal Energen, NCC etc. in their prestigious projects.

Cement plants and machinery (Polysius India)

We have successfully commissioned several integrated cement plants of capacities ranging between 650 to 10000 tons per day in India and overseas.

The scope of equipment supply includes:

  • Crushers
  • Stackers and Reclaimers
  • Grinding systems - Polycom, VRM, Tube mill
  • Separators – Static and Dynamic
  • Raw meal storage and homogenizing systems
  • Mechanical and pneumatic conveying equipments
  • Pre-heater, kiln and pre-calcination systems
  • Clinker cooling systems
  • Dosing and feeding systems
  • Cement storage and packing systems

Key Projects/Clients

  • Ambuja Cements Ltd (Holcim Group)
  • ACC Ltd. (Holcim Group)
  • The India Cements Ltd. (ICL Group)
  • Vasavadatta Cement (B.K.Birla Group)
  • Grasim Cement (Aditya Birla Group)
  • Jaiprakash Associates Ltd. (Jaypee Group)
  • JK Cement Ltd.
  • Birla Corporation Ltd.
  • Wonder Cements Ltd. (RK Marble Group)
  • Reliance Cement Co. Pvt. Ltd.

Additionally, our overseas projects include cement plants and machinery in Bangladesh, Kenya, Mozambique, Nepal, Indonesia, Malawi, Sudan, UAE and Bahrain.

Boilers & Power Plants

We design, manufacture, supply erect and commission Circulating Fluidized Bed Combustion boilers (CFBC), ranging from 90 to 500 TPH, Waste heat Boilers with waste heat source from Steel plants and Cement industries, Oil and gas fired boilers and undertake total construction of power plant on a EPC basis for a variety of applications.

Today, our boilers and power plants are at work in a range of different industries, meeting their needs for process steam, cogeneration as well as captive power generation.

Currently, more than 50 CFBC boilers are in successful operation and about 20 more are under execution in India and abroad.

Key Projects/Clients

We have commissioned a 100 MW CFBC boiler at Bhushan Power & Steel Limited, India with washery rejects as fuel and have commissioned 1 x 33 MW WHR based CPP at Gulf Cement, UAE. Our key clients include TATA group, Aditya Birla group, Jaypee group, Bajaj group, Bhushan Steel and Bhushan Power.

Sugar Plant & Machinery

Our product range includes:

Milling Plant Equipment

  • 2-Roller Mills
  • 3-Roller Mills
  • Grooved Roller Pressure Feeder (GRPF)
  • Toothed Roller Pressure Feeder (TRPF)
  • Rotary Screen
  • Swing Hammer Fiberizer
  • Swing Hammer Shredder

Process House Equipment

  • Falling Film Evaporators
  • Continuous Pans
  • Direct Contact Heaters
  • Vertical Crystallizers
  • Batch Centrifugal machines from 750 kg/charge to 2250 kg/charge
  • Continuous Centrifugal machines of 1100, 1350 and 1500 mm diameter

Bagasse Fired Boilers with capacities ranging from 20 to 180 TPH

Sugar Refinery Equipment

Key Projects/Clients

We have successfully commissioned over 133 plants including major expansions of varied capacities ranging from 800 TCD to 10,000 TCD and over 4875 continuous and batch centrifugal machines worldwide. We have supplied sugar plants and equipment to more than 25 countries in South America, Africa, Europe and South East Asia besides India.

Some of the recent projects commissioned include:

  • Lokmangal Mauli Industries Ltd. - 5000 TCD Sugar Plant with modern technologies
  • ICPL - Expansion of Milling Plant upto 12500 TCD including 2 Nos 2-Roller Mills of 50”x100”
  • Sukari Industries, Kenya 1500 TCD Sugar Plant
  • Song Con Sugar - Boiler 100 TPH x 25 Ata (under execution)

Engineering consulting/EPC

We have executed over 600 contracts in India and abroad over the past 4 decades. The core process areas covered by our references are :

Fertilisers

Plants for Ammonia, Urea, Weak Nitric Acid / Concentrated Nitric Acid, Ammonium Nitrate / Calcium Ammonium Nitrate, Ammonium Nitrophosphate, Di-Ammonium Phosphate / NPK, Triple Super Phosphate, Mono Ammonium Phosphate

Petrochemicals & Organic Chemicals

Plants for Ethylene Dichloride, Vinyl Chloride Monomer, Polyvinyl Chloride, C-Polyvinyl Chloride, Propylene, Polypropylene, Propylene Oxide, Glycol, Polyols, Ethylene Oxide, Ethylene Glycol, High Density Polyethylene, Low Density Polyethylene, Linear Low Density Polyethylene, Ethyl Benzene Styrene Monomer, Polystyrene, Poly Butylene Terephthalate Resin, Styrene Butadiene Rubber, Polychloroprene, Polyamide, Nylon, PET, Polyesters, Vinyl Acetate Monomer, Linear Alkyl Benzene, Adipic Acid, Formaldehyde, Caprolactam, n-Butanol, Detergent Alcohol, Epichlorohydrine, Methyl Isobutyl Ketone

Refinery Units

Refinery Units : Crude Distillation Units, Vacuum Distillation Units, Hydrocracker, Diesel Hydrotreater Units, Naphtha Hydrotreater, Continuous Catalytic Regeneration Reformer, Aromatics Extraction, Diesel Hydro Desulphurisation, Gas Oil Hydro Desulphurisation Units, Visbreaker, Coker LPG Treatment Unit, Sulphur Recovery Units

  • Motor Spirit Quality Upgradation Projects
  • Hydrogen Plants, Hydrogen Compression & Distribution System
  • Residue Upgradation (VGO-HDT, ATF & FCC LPG Merox)
  • Gasification (based on Coal / Petcoke / Biomass), Integrated Gasification Combined Cycle (IGCC)

Chlor-Alkali

Plants for Caustic Soda, Chlorine, Conversion to Membrane Cell, Caustic Potash, NaCl ODC, HCL Electrolysis

Inorganic Chemicals & Metallurgy

Plants for Chlorine Dioxide, Bleaching Powder, Sodium Chlorate, Polyaluminium Chloride, Hydrochloric Acid, Spray Dried Silica, Sulfuric Acid, Hydrogen Peroxide,

Zinc Smelting, Zinc Oxide, Alumina

Storages & Tank Farms

Low Temperature storages for Petrochemical Tank Farms, and Cryogenic Storages for Liquefied Gases like Ammonia, LPG, Ethylene, Benzene, Propylene Tanks & Terminals, Terminal Automation, Refrigeration Systems

Industrial Plants

Plants for Air Separation Units, Hydrogen-Nitrogen Generation Units, Glycerine / Fatty Alcohol, Cosmetics, Coke Oven Gas Treatment Plants, Coal Tar Filtration Filter Press Plants, BOPP for large Power Generation Units, Cement Plants, Gelatin Plants, Ion Resin Plants, Polyester Resin Plants, Iron Oxide Pigment Plants ,Water-borne Paints Plants

Offsites & Utilities for mainstream Plants

In the course of implementing our projects, we have associated with some of the leading international Licensors for their technologies, in addition to projects executed with group technologies. Some of these Licensors are:

  • Germany: BASF, Basell, Bayer, Caloric, Evonik, Outo Kumpu, Plinke, Uhde
  • Canada: Rio Tinto Alcan, Nova Chemicals
  • France: Atochem, Arkema, Axens, IFP
  • Denmark: Haldor Topsoe
  • Italy: Conser, Montedipe, Radici
  • Japan: Mitsubishi Heavy Industries, Shin-Etsu
  • The Netherlands: AkzoNobel, Shell, Stamicarbon (DSM), Yara
  • Norway: Norsk Hydro
  • Poland: Ciech Icso, Polservice
  • Spain: Incro
  • Sweden: Formox AB
  • Switzerland: Bertrams, Uhde Inventa-Fischer
  • United Kingdom: Fordell, Johnson Matthey
  • USA: CB & I Lummus, Chemtura, Celanese, Huntsman, Monsanto, Parsons, UOP

Global Footprint

Though the Indian markets continue to be our focus area, our projects have been executed across the world, either independently or in conjunction with our group companies. We have implemented projects in:

  • Americas: Chile, Canada, Mexico, Puerto Rico, USA
  • Europe: Belarus, Belgium, Czech Republic, Finland, Germany, Greece, Hungary , Italy, Lithuania, Netherlands, Norway, Poland, Turkey, United Kingdom, Ukraine
  • MENA Region: Algeria, Egypt, Israel, Jordan, Kuwait, Morocco, Oman, Qatar, Saudi Arabia
  • Africas: Algeria, South Africa
  • Asia: Bangladesh, India, Turkmenistan
  • South East Asia: China, Indonesia, Malaysia, Myanmar, Philippines, Singapore, Taiwan, Thailand

System Engineering

We offer our customers an entire range of assembly technology for engines, transmissions, axles, car body, truck chassis and cabin by enhancing and further developing tried-and-trusted standard components. These range from manually operated, ergonomic assembly tools to fully automated stations for the assembly of complex components.

Our comprehensive product range of services includes consulting customers in the development of assembly process and assembly-suitable components, plant and factory planning as well as the design, manufacture, supply, and commissioning of turnkey assembly lines.

Even providing customers with expertise when it comes to plant installation through process-related documentation and plant-specific training as well as assembly support after the production starts through nearby service support points round off our complete line of services.

Professional testing solutions for engines, transmissions, axles, car body, truck chassis and cabin guarantee quality and improve productivity. As a turnkey supplier, we work with our customers to develop strategies and solutions for highly complex product and assembly requirements. We are securing our technological edge with newer and newer developments. By doing so, we benefit from our comprehensive, internally bundled expertise in the fields of process know-how, design, service, test and assembly.

Materials Services

ThyssenKrupp Materials Services India

As business area of the thyssenkrupp Group, we are a successful global materials distributor. 500 branches in 44 countries ensure we have a global presence. We also provide a wide range of innovative services to manufacturing and processing companies. The production of stainless steels and high-performance materials rounds out our broad-based offering.

Our product range includes all forms and types of aluminum, steel, titanium and non- metallic materials in the widest possible range of both, national and aircraft manufacturer's proprietary specifications.

Aerospace

Our product range includes all forms and types of aluminum, steel, titanium and non- metallic materials in the widest possible range of both, national and aircraft manufacturer's proprietary specifications.

Key Customers

Boeing, Airbus, Bombardier and Embraer

Steel Europe

ThyssenKrupp Steel Europe India

Steel is the basis for the living standards of highly developed industrialized nations and for dynamic growth in emerging economies. Steel Europe stands for innovations in steel and it is a pacesetter in the development of high-tech steels, innovative coatings and processing technologies. The business area supplies intelligent steel products for the innovations of tomorrow.

Electrical steel

We offer a wide range of products from specialty steel like NGO and GO, to a variety of Carbon steel and stampings.

Our products comes with host of advantages like several choices of insulation coatings and nominal thickness, slit widths and cut sheets in rectangular or parallelogram shapes.

We are the only manufacturer of GO steel in India.

Key projects:

TKES India is a leading supplier to major motor, generator, pump and transformer manufacturers in India. Customer list includes valued companies like BHEL, Siemens, ABB, Kirloskar Electric, Crompton Greaves Limited, L&T, Emerson Climate Technology, Cummins Generator Technologies, Suzlon Generators, Tecumseh and Lubi pumps.

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